OEM (Original Equipment Manufacturer) services for drone batteries involve customized production based on client specifications. These services ensure that drone battery packs meet exact requirements for capacity, performance, safety, and compatibility. The following are the key components of drone battery OEM services:
1. Custom Battery Design & Development
- Battery Cell Selection:
- Lithium-ion (Li-ion), Lithium Polymer (LiPo), or Lithium Iron Phosphate (LiFePO4) based on drone application.
- High-discharge rate cells (up to 10C or more) for FPV, racing, and industrial drones.
- Battery Pack Configuration:
- Custom voltage and capacity combinations (e.g., 6S 22.2V, 12S 44.4V, etc.).
- Optimized for energy density, weight, and balance for flight efficiency.
- BMS (Battery Management System) Customization:
- Overcharge, over-discharge, and short-circuit protection.
- Communication protocols like CAN, UART, or RS485 for real-time monitoring.
- Smart BMS with Bluetooth/WiFi connectivity for remote diagnostics.
2. Manufacturing & Assembly
- Battery Cell Matching & Assembly:
- Ensuring consistency in internal resistance, voltage, and capacity to enhance battery life.
- High-quality welding and insulation techniques to improve safety and durability.
- High-Precision Manufacturing Process:
- Strict quality control at every step, from cell sorting to final assembly.
- Use of automatic welding and vacuum sealing technology to enhance battery stability.
- Enclosure & Structural Design:
- Hard case or soft pack options depending on application needs.
- Custom casing materials (plastic, aluminum, or carbon fiber) for durability.
- Waterproof, dustproof, and shockproof designs available.
3. Quality Assurance & Safety Testing
- Electrical & Functional Testing:
- Capacity, voltage, and internal resistance consistency checks.
- Charge/discharge cycle testing to ensure longevity.
- Safety & Environmental Testing:
- Short-circuit, thermal shock, vibration, and drop tests.
- Extreme temperature (-20°C to 60°C) and high-altitude performance tests.
- Certification Support:
- UN38.3, MSDS, IEC62133, CE, FCC, and RoHS compliance.
- Assistance with custom certifications for different countries.
4. Branding & Packaging Customization
- Custom Branding:
- Logo printing on battery casing.
- Custom labeling with company name, specifications, and QR codes.
- Customized Packaging:
- Anti-static, shockproof, and fireproof packaging options.
- Custom-designed retail and bulk packaging solutions.
- User Manual & Accessories:
- Customized instruction manuals, safety guides, and warranty documents.
- Optional inclusion of connectors, adapters, and charging solutions.
5. Logistics & After-Sales Support
- Global Shipping & Compliance:
- Handling of dangerous goods transportation with proper documentation.
- Air and sea freight options for different customer needs.
- Technical Support & Warranty Services:
- Assistance with battery integration and performance optimization.
- Post-sales troubleshooting, firmware updates, and battery life optimization advice.
